Iki nicyo gihe gishimishije kubigo bishinzwe ibyuma byishakisha ubwabo.Benshi basanga bagomba gutanga urwego runaka rwa serivise zinganda zibafasha kwitandukanya nibindi bigo bya serivise.Babonye ihuzwa rikomeye kuruhande rwuruganda, bibaza niba inganda bifuzaga kugira ibice byuruhererekane rwo gutanga, nkuko byagenze muburayi, aho inganda zifite abagabura.Bagomba kandi guhangana ninganda zikora zigabanuka.
Ntishobora kumvikana nkibihe byiza cyane mubihe, ariko aho habaye imidugararo, hari amahirwe.Ibigo bifite ishingiro birabimenya.
Kugura biheruka ni laser ya Trumpf 8kW, yabonetse mu mpera zumwaka ushize, harimo na Trumpf TruLaser 5060 ya lazeri ya plaque ebyiri (2D) hamwe na resonator ya 8kW yitwa TruFlow 8000
Aha niho TW Profile Services (Pty) Ltd iherereye.Iyi santere yimyaka 22 ya serivise yateye imbere cyane mumyaka myinshi itanga serivise zitandukanye zo gukora ibyuma na serivisi zabakiriya, biguha igitekerezo cyintego zikipe zo gukomeza ubucuruzi buzima kandi bukomeye mumyaka 100 iri imbere.
Isosiyete ifite metero kare 24.000 zo kubara no gukora ahantu hakorerwa umuhanda wa Craig, Underbolt, Boxburg, Gauteng, hamwe na metero kare 9.200 ziboneka munsi yinzu.
Isosiyete itandukanye ya serivisi ifite abakozi 300 (200 mu mahugurwa, 100 mu biro) ifite ibikoresho byo gukata lazeri, gukata plasma, gushushanya, kunama, kubara, guillotine, gucukura no kuzunguruka n'ibindi bikoresho byo gukora no gutema Ibikorwa by'ibyuma.Ifite amato yamakamyo 21 yohereza atwara hafi toni 24 000 yibikoresho ku mwaka.Ibikoresho byingenzi byinjira bikoreshwa birimo ibyiciro byose byibyuma bitagira umwanda na karubone, kandi ku rugero ruto rwa aluminium nibikoresho bimwe na bimwe bidasanzwe.
Isosiyete itunganya ibikoresho muburyo butandukanye bwubatswe, impapuro n'amasahani hamwe, vuba aha, tubes.
Intambwe imwe imbere - Kwirukana amasoko atari gakondo bikuraho inzira, byihutisha umusaruro kandi bizamura ireme kugirango ibigo bya serivisi bitere intambwe imwe imbere yaya marushanwa.Ariko guhuza ibyo hamwe no kwirukana amasoko adasanzwe birashobora kubatera imbere kurushaho.
Joost Smuts, usanzwe ari umuyobozi wa serivisi ya TW Profile Services, Willie van den Berg, nyirarume wa Joost na Tony Smith, umwe mu bafatanyabikorwa be ba mbere, batangije iyi sosiyete mu 1994 mu ruganda rukora ibicuruzwa byangiza inganda.ikorera mu nyubako nto., Jemiston.
Ati: “Willie yamaze igihe cy'izabukuru kandi ntakiri umunyamigabane, mu gihe Tony agikora na TW Profile Services.Igihe uruganda rwaguka, nabonye ko ari ngombwa kwagura itsinda ry’abafatanyabikorwa nsanga barumuna banjye Martin Smuts, Ben Riley nyuma Mohammed Daya na Gideon Janse van Vuuren bifatanya. ”
Serivisi ishinzwe umwirondoro wa TW yirukanye isoko ritari gakondo mugutunganya amasahani manini yatumijwe mu mahanga kuva 100mm kugeza 300mm, bitaboneka byoroshye muri Afrika yepfo, kandi byujuje serivisi za TW Profile Services
Ati: “Isosiyete yashinzwe muri Gashyantare 1994, kandi mbere yuko tubimenya twimukiye mu ruganda runini.Mu 1998 twaguze uruganda rwacu rwa mbere ku Muhanda wa Moeller, Germiston. ”
“Twahagumye kugeza igihe twimukiye aho turi ubu twiyubakiye mu 2009.”
Ati: “Kuva mu ntangiriro, filozofiya yacu yari iyo kugira ngo tugire icyo tugeraho, tugomba kwitandukanya n'abandi bose, kandi n'ubu turacyakomeza.”
Ati: “Ubusanzwe, mu kigo cya serivisi, wafataga urupapuro rusanzwe cyangwa urupapuro rw'icyuma, ukabigaburira cyangwa ukabishyira ku mashini, hanyuma ugatera hejuru, gutera imbere, gutera imbere cyangwa gukata, gukata, gukata no gukuramo ibice.Ntabwo dukora.Dukorana nicyuma kandi dushaka gukorera mumwanya abandi bakunze gutinya kwinjiramo.Ntabwo ari inzira y'impinduramatwara, ariko iyo ishyikirijwe abaguzi badasobanukiwe cyane no gukora ibyuma, birasa nk'igitekerezo cyihariye ku isi. ”
“No muri iki gihe, imitekerereze nk'iyi iracyafatwa nk'ibidasanzwe.Ibigo byigisha-bishaje bimenyereye cyane gukoresha ibikoresho byinshi kuburyo bitoroshye guteza imbere ibindi bice byubucuruzi bwabo, kandi nibyiza cyane nibyo twe Ni kamere ya kabiri.Ntunyumve nabi, turacyari gutunganya amajwi menshi, ariko ni agace ko kumenya no gukoresha ikoranabuhanga rishya mubucuruzi bwacu, dushaka gusimbuka mumahirwe mashya, nko gufata 50mm itunganya ibyuma bitagira umwanda, bizana twe mu murima aho sosiyete itera imbere. ”
Umuyobozi wa Serivisi ishinzwe umwirondoro wa TW. Uhereye ibumoso ugana iburyo: Ben Riley, Mohammed Daya, Gideon Janse van Vuuren, Martin na Joost Smuts, na Shaun Waring
Ati: “Nubwo iki kiganiro kivuga, ikigo cya serivisi ni cyiza gusa nko gutanga ku gihe.Icivugo c'isosiyete ni: 'Turemeza ko bitangwa vuba, naho bitwara igihe kingana iki!'
Byimbitse Byimbitse "Twatangiye gusa kugabana laser mu 2003 mugihe Shaun Waring yinjiye nkumunyamigabane.Shaun akora mu nganda zicyuma kuva 1994 kandi afite uburambe bunini bwo guca laser.Ubunararibonye bwerekanye ko ari ingirakamaro kuri sosiyete Ni inyongera ntagereranywa. ”
Ati: "Ntabwo turi aba mbere mu guca lazeri, ariko twizera ko twabaye umwe mu ba mbere baguze Trumpf 5kW hanyuma nyuma ya Trumpf 6kW muri Afurika y'Epfo."
Ati: “Ubuguzi buheruka ni laser ya Trumpf 8kW, yageze ku rubuga mu mpera z'umwaka ushize kandi ni bwo bwa mbere muri Afurika y'Epfo.”
Ati: "Imashini ni TRUMPF TruLaser 5060 ya lazeri ifite ibipimo bibiri (2D) ifite lazeri ifite 8kW resonator yitwa TruFlow 8000, ibyo bikaba byongera ubushobozi bwo guca lazeri 100% mugihe ushonga ibyuma na aluminium.Iyo ukata ibyuma bitagira umuyonga 50mm hamwe na lazeri 6 kW, TruFlow 8000 ikubye kabiri uburebure bwa plaque idafite icyuma cyerekanwe mbere. ”
Isosiyete ntiyatinye kujya munini igura laseri ebyiri za Prima Power.Bombi bafite uburiri bwa 24 000 mm x 3 000 mm
Ati: “Mbere, ibyuma 25mm bitagira umuyonga byacibwa hakoreshejwe icyuma gisanzwe cya plasma, gifite impande zimwe.Ariko, ubu turashoboye guca ibyuma 25mm bitagira umuyonga kandi tubyara umusaruro mwiza dukoresheje ibiranga BrightLine, mubindi bintu, byahinduye ibipimo byo guca.”
“Ubunini bw'igitanda kuri iyi mashini bufite uburebure bwa metero 6 n'ubugari bwa metero 2.Nkuko mubibona, ntidutinya guha abakiriya bacu serivisi yo guca ibikoresho binini ndetse nimpapuro nini. ”
Gukata Ubushobozi TW Umwirondoro wa TW ufite ibyuma 10 byose hamwe, harimo imashini umunani za Trumpf na mashini ebyiri za 24m x 3m Prima Power, zishobora guca ibyuma bya karubone kuva 0.5mm kugeza kuri 25mm z'ubugari, harimo isahani, aluminium kuva 0.5mm kugeza 20mm na 50mm ibyuma.
Kuruhande rwibishushanyo, bafite imashini umunani zerekana imitwe myinshi ishobora kugabanya ibikoresho kuva kuri 6mm kugeza 300mm.
Mu ishami rya plasma, bafite ibyuma bibiri bya plasma ya ESAB. Imwe ni imashini isobanura cyane plasma ishobora guca amabati 4mm kugeza kuri 25mm.Indi ni plasma isanzwe, ishobora guca amasahani agera kuri 60mm mubyuma bidafite umwanda na karubone.Iyi mashini ni irashoboye kandi gushushanya imirongo igoramye, umubare wibice hamwe nu mwobo. Imashini zombi zirashobora guca mx 12 m 3, ubunini bwurupapuro runini ubu.
Serivise ya Bending, Guillotine na Rolling TW nayo ifite ibikoresho byiza muri iri shami kandi ni serivisi yongerewe agaciro kubakiriya bayo.
Isosiyete ifite feri eshanu zo gukanda zifite ubushobozi bwo kugunama kuva kuri 0.5mm kugeza kuri 12mm kuri metero 4 z'uburebure hamwe na 25mm yiyongera kuri metero 6 z'uburebure. Ibikoresho byunama birimo feri ebyiri zo muri Ermaksan
Countersinking ikorerwa kumasosiyete abiri yo gutunganya Quaser CNC hamwe na myitozo itanu ya radiyo.Ubunini bwigitanda bwa CNC bugarukira kuri 1 500mm x 600mm.
Imashini zombi zitanga serivise kumurongo hamwe nimbogamizi zikurikira - ubugari buzunguruka bugera kuri 8mm n'ubugari bugera kuri 2.5m.Ibikorwa byiyongera birashobora gutangwa hanze yisahani ya 80mm hejuru ya 3m z'ubugari.
Tube Laser Gutunganya TW Umwirondoro wa TW kandi ufite serivisi za societe mushikiwabo TW Tube Laser na Processing iherereye hafi ya Kent Street muri Underbolt.Umwaka ushize, isosiyete yashyizeho imashini 6 ya axis ya BLM 14 ya laser na BLM LT Fiber tube laser.
Imashini nini ya diameter ya BLM 14 imashini ya laser ifite ubushobozi bwa 3D irashobora gutunganya imyirondoro igera kuri mm 355 hamwe nuburebure bwurukuta rwa mm 20, irashobora gukora imyirondoro igera kuri m 13 z'uburebure, haba no hanze, kandi irashobora gukora imyirondoro minini yubusa, Gufungura ibyiciro Ibice, nka H, I, inguni, hamwe numuyoboro, bifite interineti ntoya-imashini.
Imashini ya BLM 14 irashobora gutunganya ibyuma byoroheje, ibyuma bikomeye cyane, ibyuma bivanze nicyuma. Nta bikoresho byihariye bisabwa, byoroshya umusaruro mwinshi hamwe na prototyping nkeya.
Igice kinini cyo gutema umutwe kuri 6-axis BLM LT 14 ya laser ituma gukata oblique, gutegura gusudira no gutobora umwobo utimuye umuyoboro, byemeza umusaruro mwiza kandi ugabanya ubuziranenge.
Kuruhande rwerekana umwirondoro, bafite imashini umunani zerekana imitwe myinshi ishobora guca ibintu kuva kuri 6mm kugeza kuri 300mm.Mu ishami rya plasma, bafite ibyuma bibiri bya plasma ya ESAB. Imwe ni imashini ya plasma isobanura cyane ishoboye guca 4mm kugeza kuri 25mm. Ibindi ni plasma isanzwe, ishoboye guca amasahani agera kuri 60mm mubyuma bidafite ingese na karubone.Iyi mashini nayo irashobora gushushanya imirongo igoramye, nimero yibice hamwe na centre de mwobo. Imashini zombi zirashobora guca mx 12 m 3, ubunini bwurupapuro runini kurubu
Serivisi ya TW iherutse kugura Weber polisher muri ibikoresho bya Retecon
Ati: “Twongeye gusohoka mu gasanduku kuri iki kibazo.Muri icyo gihe, yari imashini nini kandi yikora cyane muri Afurika y'Epfo. ”
Laser ya fibre ya fibre ya BLM LT, ifite ubushobozi bugera kuri mm 152, irashobora gutunganya imiyoboro hamwe na profil bigera kuri m 6,5 z'uburebure na metero 4,5 mubicuruzwa byarangiye.Biranga sisitemu yo gukata fibre laser hamwe ninyungu zikurikira: programable and automatic igenamiterere, guhinduranya byikora muminota ibiri gusa, kugabanya gukoresha ingufu hamwe nimbaraga zashyizweho, hamwe nubwiza buhanitse bwo kugabanya umuvuduko mwinshi hamwe na laser power kandi bigabanya amafaranga yo kubungabunga.
Ati: "Isoko ryo guca umuyoboro uzengurutse na kare kugeza kuri 140mm uratangwa neza.Kimwe na LT 14 yacu, tugomba gutekereza kubindi dushobora gutanga isoko, ni izihe nyungu LT Fibre ifite kuruta izindi mashini, niki gituma Tuba dutandukanye?Imbaraga zacu mu isoko rya tube laser ni ubushobozi bwo kugabanya diameter kuva kuri 12mm kugeza kuri 355mm ku mashini yacu ya laser. ”
Gahunda nkiyi yo gutandukanya ikigo cya serivisi ikomeje guharanira gutandukana bitandukanye bishoboka mumarushanwa.Ibi ni itegeko.Ibi ni ubuzima bwigenga.
Ati: “Kubera ko amashanyarazi dukoresha ari menshi, dukeneye gushakisha ibisubizo bishoboka.Igisubizo ni uko iyi sosiyete iherutse gushyiraho amashanyarazi akomoka ku mirasire y'izuba 200kW yatanzwe na Passat Energy, ”ibi bikaba byavuzwe na Joost.
Nabonye kandi ko TW Profile Services, isosiyete yiteguye kandi ifite ubushake bwo gukoresha ikoranabuhanga rishya kugirango iteze imbere ubucuruzi bwayo kandi birashoboka ko yaba iyambere, itigeze yinjira mu guca fibre hamwe na lazeri yayo.
Isosiyete ifite feri eshanu zo gukanda zifite ubushobozi bwo kugunama kuva kuri 0.5mm kugeza kuri 12mm kuri metero 4 z'uburebure hamwe na 25mm yiyongera kuri metero 6 z'uburebure. Ibikoresho byunama birimo feri ebyiri zo muri Ermaksan
Kurwanya no gucukura bikorwa ku bigo bibiri byo gutunganya Quaser CNC bitangwa na F&H Machine Tool, CNCs igarukira kuri 1 500 mm x 600 mm yuburiri
Ati: "Twese tuzi neza ibyiza bya fibre lazeri, ariko biracyari bike mugutanga ibisubizo dushaka guca ibikoresho binini.Ibyinshi mu byagabanijwe biboneka ku bikoresho byoroheje, ariko twizera ko dufite ibikoresho bitunganyirizwa mu nganda zikomeye nko gutwara gari ya moshi byungutse byinshi. ”
“Ikibaho cya S355 gifite umubyimba wa 100mm no munsi yacyo birashoboka kuboneka ku isoko ryaho.Kuva 100mm kugeza 300mm, inganda zaho ntabwo zitanga umusaruro mubipimo byacu.Ubu rero twatumije ibyo bikoresho mu Bushinwa, hamwe n'ibitambaro Byazimye kandi byoroheje bifite Runell ikomeye ya 400 na 500. ”
Ati: "Ariko mu gihe cya vuba, dushobora guhindura fibre, kubera ko twumva iterambere riri hagati ya 25mm."
Serivise ya TW ifite ibice umunani bya laser ya Trumpf.Isosiyete irashobora gukata lazeri kugabanya ibikoresho byuma bya karubone kuva 0.5mm kugeza kuri 25mm, harimo amasahani, ibyuma bitagira umwanda kuva 0.5mm kugeza 20mm na 50mm
Igihe cyo kohereza: Gashyantare-18-2022