Chicago Metal Fabricators 'fibre laser cutter ntabwo ari imashini ya gantry. X-axis ni imiterere yicyuma irambuye hagati yicyumba cyo gutema.Yashizweho kugirango itange inkunga nyinshi kumutwe wihuta wihuta.Biremera kandi kubona uburebure bwose bwameza yo gukata.
Iherereye mu majyepfo y’iburengerazuba bwumujyi, Chicago Metal Fabricators imaze imyaka isaga 100.Ariko no muri iki gihe, yerekanye ubushake bwo gukoresha ikoranabuhanga rigezweho - vuba aha ni kimwe mu binini binini bya fibre laser Amerika
Niba ugenda hafi yuwabikoze, usangiwe na bungalows yuburyo bwa Chicago hamwe nandi mazu yumuryango umwe, ushobora gutungurwa nubunini bwikigo gikora.Bifite metero kare 200.000, hafi kimwe cya kabiri cyubunini bwumujyi. Kuva ryatangiye mu 1908, inyubako yaguye icyumba kimwe icyarimwe. Ibyumba bikikijwe n'amatafari biha ibindi byumba byubakishijwe amatafari kugeza ugeze ku kigobe kinini inyuma yikigo.
Mu ntangiriro z'ikinyejana cya 20, Abashinzwe ibyuma bya Chicago bakoze ibikoresho byo mu kabari hamwe na sisitemu yo gukoresha amazi bakoresheje imashini itwarwa na spol pulleys na flawheels yashyizwe hafi ya gisenge;mubyukuri, ibigo byinshi biracyafite imyanya imwe nkuko byari bimeze nko mu binyejana byashize, ibyo bikaba byerekana amateka yinganda zikora.Uyu munsi, yibanda ku bice biremereye hamwe n’inteko nini kuva ku bipimo 16 kugeza kuri 3 ″ Ikibaho. Amahugurwa arashobora kugira imirimo igera kuri 300 ifunguye icyarimwe.
Randy Hauser, perezida wa Chicago Metal Fabricators, yagize ati: "Dufite ahantu hanini kandi haremereye imirimo yo guhimba."“Biragaragara ko nk'umuhimbyi w'icyuma, ushaka kugira imirongo miremire, ariko ntitubikora.Dufite ahantu hanini cyane inyuma, ariko dufite ibyumba byinshi.Icyumba twakoresheje rero cyari selile.
Ati: “Urugero, dukora ibyuma bidafite ingese mu byumba byitaruye kugira ngo birinde umwanda.Hanyuma dukora imirimo myinshi yoroheje no guterana mu bindi byumba bimwe na bimwe. "Yakomeje agira ati:" Twashyize mu bikorwa ibikorwa byacu muri ubu buryo.Yifashishije uko ibintu bimeze ubu. ”
Nkuko ubwoko bwimirimo yo gukora bwagiye buhinduka uko imyaka yagiye ihita, niko bigenda byiyongera kubakiriya.Ibikoresho bya Chicago Metal Fabricators ubu bitanga ibice byibyuma byo mu kirere, inkunga yubutaka bwindege, ubwubatsi, inganda za gari ya moshi n’amazi. Imirimo imwe n'imwe iroroshye cyane, nka 12- toni 6-santimetero yicyogajuru.Icyuma cya 514 gisaba kugenzura ubushyuhe buhanitse no kugenzura ibice bya magnetiki bigenzurwa na buri cyuma gisudira nyuma yamasaha 24 yo gufata.Hashize iminsi yo gukora sisitemu yoroshye yo kuvoma muruganda rwiburengerazuba.
Mu gihe ibyo bihangano binini, bigoye hamwe no gusudira bigize igice kinini cy’ubucuruzi bw’isosiyete, Hauser avuga ko bigikora imirimo itari mike y’amabati.Avuga ko bigifite hafi kimwe cya gatatu cy’ubucuruzi rusange.
Niyo mpamvu ubushobozi bushya bwo guca lazeri ari ingenzi cyane muri sosiyete kuko ishakisha amahirwe azaza.
Chicago Metal Fabricators yinjiye mu gukata lazeri mu 2003. Yaguze icyuma cya 6 kW CO2 ya laser hamwe nigitanda cyo gukata metero 10 x 20.
Hauser yagize ati: "Icyo dukunda ni uko gishobora gukora imbaho nini, ziremereye, ariko kandi dufite ibyuma byinshi by'ibyuma".
Nick DeSoto, injeniyeri wumushinga muri Chicago Metal Fabricators, agenzura icyuma gishya cya fibre laser arangije akazi.
Ababikora bahoraga bashishikajwe no kubungabunga, bityo lazeri ya CO2 iracyashobora gutanga ibice byujuje ubuziranenge.Ariko kwemeza ko gukata lazeri neza kugirango byuzuze ubuziranenge bisaba ubumenyi buke.Icyongeyeho, gufata neza inzira ya beam bisaba imashini kuba kumurongo mugihe kinini.
Hauser yavuze ko yari amaze imyaka myinshi akurikirana ikoranabuhanga ryo guca fibre laser, ariko yifuzaga gusa gukurikirana ikoranabuhanga nyuma yo kugaragazwa. Muri icyo gihe kandi, yakiriye ibitekerezo byiza biturutse ahantu hizewe, kandi yabonye uburyo guca imitwe byahindutse. emerera fibre fibre gukata ibyuma byimbitse kuruta ibisekuruza byabanjirije ikoranabuhanga ryashoboraga gukora.
Byongeye kandi, yashakaga kubona uruganda rufite ubushake bwo kubaka ameza yo gukata metero 10 kuri 30. muri yo itanga toni 1.500 zingufu zunama.
“Kuki wagura metero 26.laser, kuko uziko gahunda ikurikira tuzabona igiye kuba 27-ft.igice, ”Hauser yagize, yemera ko isosiyete ifite hafi 27-ft.Ibice biri mu mahugurwa uwo munsi.
Mugihe ubushakashatsi bwakorewe fibre fibre bwarushijeho gukomera, umucuruzi wibikoresho byimashini yasabye Hauser kureba CYLASER.Nyuma yo kumenya ibijyanye n’isosiyete imaze igihe ikorana n’ikoranabuhanga rya fibre laser ndetse nuburambe bwo kubaka imashini nini zo gukata, Hauser yari azi ko yabonye a utanga ikoranabuhanga rishya.
Mbere yo kwinjira mu murima wo gukata ibyuma, CYLASER yari uruganda rukora imashini zo gusudira zabugenewe.Yegereye uruganda rukora inganda zo mu Butaliyani rukora IPG Photonics, rukaba rutanga ibikoresho bya fibre laser ibikoresho byububiko bwimashini ku isi.Ubwo kuba hafi bwateye ibigo byombi guteza imbere umubano ukomeye wa tekiniki mu myaka yashize, nkuko abayobozi ba sosiyete babitangaza.
Mu ntangiriro ya 2000, IPG yatangiye gutanga ingufu za fibre fibre nyinshi kumasoko yo gusudira.Yahaye CYLASER generator kugirango igerageze, ishimisha abategura ibicuruzwa byuruganda. Nyuma yaho, CYLASER yaguze amashanyarazi ya fibre laser hanyuma atangira kuyakoresha Gukata ibyuma.
Mu 2005, CYLASER yashyizeho imashini ya mbere yo gukata lazeri mu mahugurwa y’inganda yabereye i Schio, mu Butaliyani. Kuva aho, iyi sosiyete yakoze imashini zuzuye zo gukata 2D, zihuza imashini zikata 2D nogukata imiyoboro, ndetse no guca imiyoboro yonyine. imashini.
Uruganda rukora fibre nini cyane ya fibre laser yo mu Burayi, nuburyo yakira icyerekezo cya X-axis cyumutwe wogukata cyashimishije Hauser.Iyi fibre laser fibre ntabwo ifite sisitemu gakondo ya gantry yo kwimura umutwe uca mumeza manini yo gutema ;ahubwo, ikoresha uburyo bw "imiterere yindege".
Kubera ko fibre laser idakeneye gukurikira inzira ya kiraro ya gantry isanzwe igaburira indorerwamo, CYLASER ifite uburenganzira bwo gutekereza kubundi buryo bwo kwimura umutwe wa laser. cy'ibaba.Mu gishushanyo mbonera cya laser, X-axis igizwe n'icyuma cyo hejuru cyubatswe hejuru cyoroheje kandi cyakozwe neza.Biruka munsi yicyumba cyo gutema. Imiterere yicyuma nayo yashyizwemo rack na pinion na sisitemu ya gari ya moshi itomoye. Hasi ya X axis, Y axis ihujwe na bine zifatika zifatika.Iyi miterere yashizweho kugirango igabanye ikintu icyo ari cyo cyose cyunamye cya Y axis.
Ibice birebire byakoreshwaga mu kubamo insinga mu nyubako z'ubucuruzi byaciwe ku bikoresho bishya bya fibre laser kandi bigoramye ku mashini manini ya sosiyete.
Hauser yavuze ko igishushanyo kinini cya gantry kiri ku meza ya metero 10 z'ubugari gitwara inertie nyinshi.
Ati: "Ntabwo nkunda cyane amabati manini cyane mugihe ukata kandi ugatunganya ibintu bito ku muvuduko mwinshi".
Ibishushanyo mbonera byindege byemerera ababikora kugera kumpande zombi hamwe nuburebure bwose bwicyumba cyo gukata lazeri.Iyi shusho yoroheje kandi ituma abayikora bashira imashini hafi ya hose hafi yimashini.
Chicago Metal Fabricators yaguze 8 kW fibre laser yo gukata mu Kuboza 2018. Irimo impinduka ebyiri za pallet kugirango uyikoresha ashobore gupakurura ibice muri skeleton yabanje hanyuma yikoreze ubusa bukurikira mugihe imashini ikora akandi kazi. Lazeri nayo irashobora kuboneka kuva kuri ruhande niba umukoresha ashaka kwinjira byihuse, nko guta ibisigara kumeza yo gukata kumurimo wihuse.
Fiber laser yatangiye gukora kuva muri Gashyantare ibifashijwemo na Nick DeSoto, injeniyeri w’umushinga w’ibyuma ukomoka mu mujyi wa Chicago, akaba na we wagize uruhare mu kuzana amashanyarazi ya CO2 ya kera kandi akayakomeza imyaka myinshi.Hauser yavuze ko lazeri yakoze nkuko byari byitezwe.
Ati: "Icyo twasanze ku mashini za lazeri zishaje ni uko iyo urengeje bitatu bya kane bya santimetero, lazeri irashobora kuyigabanya, ariko ni ikibazo cyane ku bijyanye n'ubwiza bw'isahani." kururwo rwego, ibyuma bya plasma ya HD nibyiza kubisabwa byinshi.
Hauser yagize ati: "Twashora imari mu bintu bitandukanye kuva kuri 16-kugeza kuri 0,75-inimuri muri iyi lazeri nshya."
CYLASER yo gukata imitwe yashizweho kugirango itange igabanuka ryiza ryubwoko butandukanye bwibyuma mubyimbye bitandukanye. Ikiranga Vortex ihindura ingufu zamashanyarazi zifatanije nogutwara gaze nigitutu, bigatuma imirongo igabanuka ndetse nuburyo bugaragara kumpande zaciwe na laser, cyane cyane kuri ibyuma bitagira umwanda 0.3125 ″ cyangwa binini.Vega nizina ryumurongo woguhindura imikorere yumutwe wo gutema, uhindura ingano yumurambararo kugirango ibintu bigabanuke neza mubihe bitandukanye.
Imyenda ya Chicago Metal Fabricators, itunganya umubumbe munini wa aluminium nicyuma kitagira umwanda, yimuye imirimo yabo myinshi mumashanyarazi mashya.Hauser avuga ko imashini igaragaza rwose agaciro kayo mugukata amabati manini ya aluminium, mubusanzwe agera kuri santimetero 0.375. Ibisubizo byari " ni byiza rwose ”.
Mu mezi ashize, abayikora bakoze lazeri nshya ya fibre iminsi itandatu mucyumweru kimwe.
Ibice birebire byakoreshwaga mu kubamo insinga mu nyubako z'ubucuruzi byaciwe ku bikoresho bishya bya fibre laser kandi bigoramye ku mashini manini ya sosiyete.
Hauser yagize ati: "Nishimiye ikoranabuhanga. Tugomba gusimbuza lens rimwe gusa mu mwaka, kandi kubungabunga ni 30 ku ijana by'ibyuka bihumanya ikirere.Igihe cyo hejuru [hamwe na laser nshya] ntigishobora kuba cyiza. ”
Hamwe nimikorere nubunini bwibikoresho bishya bya fibre laser, Chicago Metal Fabricators ubu ifite ubushobozi bushya yizera ko bizayifasha kurushaho gutandukanya abakiriya bayo.Kuvuga ko iki ari ikintu kinini ntabwo ari ugukabya.
Dan Davis ni umwanditsi mukuru w'ikinyamakuru The FABRICATOR, uruganda runini rukwirakwiza ibyuma kandi rukora ibinyamakuru, hamwe na mushiki wacyo, Ikinyamakuru STAMPING Journal, Tube & Pipe Journal, na The Welder. Yatangiye gukora kuri ibyo bitabo kuva muri Mata 2002.
FABRICATOR nicyo kinyamakuru cyo muri Amerika ya ruguru kiza imbere mu gukora ibyuma no guhimba ibinyamakuru. Ikinyamakuru gitanga amakuru, ingingo za tekiniki n'amateka y'imanza zituma ababikora bakora akazi kabo neza.FABRICATOR ikorera inganda kuva mu 1970.
Noneho hamwe no kubona uburyo bwuzuye bwa digitale ya FABRICATOR, byoroshye kubona umutungo winganda zingirakamaro.
Igitabo cya Digitale y'Ikinyamakuru Tube & Pipe ubu kiragerwaho rwose, gitanga uburyo bworoshye bwo kubona ibikoresho by'inganda bifite agaciro.
Ishimire byuzuye kubisobanuro bya digitale yikinyamakuru STAMPING, gitanga iterambere rigezweho ryikoranabuhanga, imikorere myiza namakuru yinganda kumasoko ya kashe.
Ishimire kubona uburyo bwuzuye bwa digitale ya Raporo yinyongera kugirango umenye uburyo inganda ziyongera zishobora gukoreshwa mugutezimbere imikorere no kongera inyungu.
Noneho hamwe no kubona byuzuye kuri digitale ya The Fabricator en Español, byoroshye kubona umutungo winganda zingirakamaro.
Igihe cyo kohereza: Gashyantare-21-2022