Gukora Fibre Laser Gukata Imashini

Fabricating Solutions, ifite icyicaro i Twinsburg, muri Leta ya Ohio, yizera ko imashini zikoresha lazeri zifite ingufu nyinshi ziha sosiyete amahirwe yo guhangana mu yandi masosiyete akora ibyuma.Mu kwezi kwa Mata 2021, nyirayo Dewey Lockwood yashyizeho imashini ya Bystronic 15, asimbuza imashini 10 kilo yari yaguze amezi 14 gusa mbere. Ishusho: Galloway Photography
Nka nyir'ubucuruzi, Dewey Lockwood yibanda ku bikorwa ku ruhande rumwe kandi atera imbere mu buhanga bwo guhimba ibyuma ku buryo bwihariye. By'umwihariko, yibasiye imbaraga n’imikorere igenda yiyongera ndetse n’ibikorwa byo muri iki gihe bikora cyane bya fibre laser bishobora gutanga.
Urashaka gihamya? Ikariso ya kilowatt 10 ya fibre laser yashyizwe kumurongo we wa metero kare 34.000 nini cyane ku buryo tutakwirengagiza, kandi hiyongereyeho gazi ifasha ivanze yafunguye umuryango wo gutunganya neza 3/8 kugeza 7/8 cm. Ibyuma byoroheje.
Ati: "Iyo mvuye kuri 3.2 kW kugeza kuri 8 kW fibre, nagabanije kuva kuri IPM 120 kugeza kuri 260 IPM muri 1/4.Nibyiza, nabonye 10,000 W kandi nagabanije IPM 460.Ariko rero nabonye 15 kWt, ubu ndimo guca IPM 710, ”Lockwood.
Ntabwo ari we wenyine ubona ibyo byateye imbere. Ni nako bigenda no ku bandi bakora ibyuma byo mu karere.Lockwood avuga ko hafi ya OEM hamwe n’abakora ibyuma bishimira cyane gushakisha ibisubizo by’ibisubizo i Twinsburg, muri Leta ya Ohio, kuko bazi lazeri ikora cyane gukata bizabafasha mubice byaciwe na laser kandi igihe cyo guhindura akazi kizaba iminsi mike.ikibazo cyumunsi.Bibafasha kandi kwishimira ibyiza byo guca lazeri igezweho badashora mubuhanga.
Lockwood yishimiye gahunda. Ntabwo agomba guha akazi abacuruzi ngo batware hirya no hino bakomanga ku rugi umunsi wose bashaka ubucuruzi bushya. Ubucuruzi bwaraje kuri we. Kuri rwiyemezamirimo wigeze gutekereza ko azamara ubuzima bwe bwose muri garage ye hamwe na mudasobwa igendanwa na feri yo gukanda, byari byiza cyane.
Sekuru wa Lockwood yari umucuzi, kandi se na nyirarume bari abasya.Ashobora kuba agenewe gukora mu bucukuzi bw'ibyuma.
Ariko, muminsi yambere, uburambe bwe bwibyuma byari bifitanye isano ninganda zishyushya, guhumeka no guhumeka.Aho niho yakuye amasomo ye mugukata no kugonda ibyuma.
Kuva aho, yimukiye mu nganda zo guhimba ibyuma, ariko ntabwo ari mu iduka ryakazi.Yagiye ku kazi nka injeniyeri usaba ibikoresho bitanga imashini. Ubunararibonye bwamugejejeho uburyo bugezweho bwo guhimba ibyuma nuburyo bwo kubukoresha kuri isi nyayo yo guhimba.
Sisitemu yikora itondekanya sisitemu igabanya ibyago byo gukata lazeri guhinduka icyuho nkuko ibice byatoranijwe kandi bigashyirwa hamwe kugirango bigere kubikorwa byo hasi.
“Buri gihe nagize inenge yo kwihangira imirimo.Nahoraga mfite imirimo ibiri, kandi buri gihe nashishikajwe no gukurikiza irari ryanjye.Ni ubwihindurize. ”
Gukora Ibisubizo byatangiriye kuri feri yo gukanda kandi ishaka gutanga serivise zunamye kubakora ibyuma byegeranye bidafite ubushobozi buhagije bwo kugunama mubikoresho byabo.Ibyo byakoraga igihe gito, ariko ubwihindurize ntabwo ari ubwiyongere bwumuntu ku giti cye. Ibisubizo byinganda bigomba guhinduka. komeza nibikorwa byabo byukuri.
Abakiriya benshi kandi benshi barasaba serivisi zo guca no kugunama. Byongeye kandi, ubushobozi bwo gukata lazeri no kugoreka ibice bizatuma iduka ritanga serivisi nziza yo gutanga ibyuma byo guhimba ibyuma. Nibwo icyo gihe isosiyete yaguze icyuma cyayo cya mbere cya laser, moderi ya 3.2 kW hamwe na leta igezweho ya CO2 resonator muricyo gihe.
Lockwood yahise yihutira kubona ingaruka ziva mumashanyarazi menshi.Nkuko umuvuduko wo kugabanya wiyongereye, yari azi ko iduka rye rishobora kwitandukanya nabanywanyi bari hafi.Niyo mpamvu 3.2 kWt yabaye imashini 8, hanyuma 10 kW, ubu 15 kWt.
Ati: "Niba ushobora kwemeza kugura 50 ku ijana bya lazeri ifite ingufu nyinshi, ushobora no kuyigura yose, igihe cyose izaba ifite ingufu." ngwino. ”
Lockwood yongeyeho ko imashini ya kilowatt 15 irimo kuyitsinda kugira ngo itunganyirize ibyuma binini cyane, ariko akavuga kandi ko gukoresha gaze ivanze na lazeri ifashwa na lazeri mu gihe cyo gutema nabyo bifasha kuzamura ireme ry'ibicuruzwa byanyuma.Iyo gukata hamwe neza azote ku mashanyarazi menshi ya laser, imashini yinyuma yikigice iragoye kandi iragoye kuyikuramo. muruvange rwa azote ifasha kurema burr ntoya kandi idakomeye cyane burrs, byoroshye kuyikuramo.deal hamwe.
Imvange ya gaze isa ariko yahinduwe gato nayo yerekanye inyungu zo guca aluminium, nkuko Lockwood ibivuga. Umuvuduko wo kugabanya urashobora kwiyongera mugihe ugikomeza ubuziranenge bwemewe.
Kugeza ubu, Fabricating Solutions ifite abakozi 10 gusa, bityo rero gushakisha no kugumana abakozi, cyane cyane mubukungu bwiki gihe cy’icyorezo cy’icyorezo, birashobora kuba ikibazo gikomeye. Iyo ni imwe mu mpamvu iduka ryarimo sisitemu yo gupakira / gupakurura no gutondekanya ibice igihe yashyizemo 15 kWt imashini muri Mata.
Ati: "Kandi biratugira impinduka nini kuri twe kuko tutagomba gutuma abantu basenya ibice". Sisitemu yo gutondeka ikuraho ibice muri skeleton ikabishyira kuri pallets kugirango bitangwe, byunamye cyangwa byoherezwe.
Lockwood yavuze ko abanywanyi bamenye ubushobozi bw'amaduka ye afite ubushobozi bwo guca lazeri.Mu byukuri, yise aya maduka yandi "bakorana" kuko bakunze kumwoherereza akazi.
Kubijyanye no Gukora Ibisubizo, ishoramari muri feri yabanyamakuru ryumvikana kubera imashini ntoya yimashini hamwe nubushobozi bwo gutanga impapuro kubice byinshi byikigo. Ishusho: Galloway Photography
Nta na kimwe muri ibyo bice byaciwe na lazeri kijya kubakiriya.Igice kinini cyacyo gisaba kurushaho gutunganywa.Niyo mpamvu Gukora Ibisubizo bitaguye gusa kugabana.
Kuri ubu iduka rifite feri ya toni 80 na toni 320 Bystronic Xpert yerekana feri kandi irashaka kongeramo feri ebyiri za toni 320. Iherutse kandi kuzamura imashini yububiko, isimbuza imashini yintoki ishaje.
Feri ya Prima Power yamashanyarazi ifite robot ifata igihangano ikayimurira kumwanya kuri buri cyunamye.Igihe cyizunguruka cyigice cyunamye kuri feri yamakuru ishaje gishobora kuba amasegonda 110, mugihe imashini nshya ikenera amasegonda 48 gusa , Lockwood ati.Ibi bifasha kugumya ibice gutembera mu ishami ryunamye.
Nk’uko Lockwood abitangaza ngo feri yo gukanda ishobora kwakira ibice bigera kuri metero 2 z'uburebure, ibyo bikaba bingana na 90 ku ijana by'imirimo ikorwa n'ishami ryunamye.Bifite kandi ikirenge gito, gifasha Fabricating Solutions gukoresha neza umwanya wacyo.
Kuzenguruka ni ikindi cyuho, kubera ko iduka rigenda ryiyongera mu bucuruzi bwaryo. Iminsi yambere yubucuruzi yazengurukaga imishinga yo guca, kugonda no kohereza ibicuruzwa, ariko isosiyete ikora imirimo myinshi ihindagurika, muri yo gusudira ni igice.Fabricating Solutions ikoresha bibiri byuzuye -abasudira.
Kugira ngo ukureho igihe cyo gusudira mu gihe cyo gusudira, Lockwood avuga ko isosiyete ye yashoye imari ya fronius “dual head” gaze ibyuma bya arc arc. Hamwe n’amatara, gusudira ntabwo akeneye guhindura amakariso cyangwa insinga.Niba imbunda yo gusudira yashizweho ninsinga ebyiri zitandukanye zikora ubudahwema, iyo gusudira arangije akazi ka mbere, arashobora guhindura gahunda kumasoko yingufu hanyuma agahindukira kurindi nsinga kumurimo wa kabiri.Niba ibintu byose byashyizweho neza, umudozi ashobora gusudira kuva mubyuma kugeza kuri aluminium mumasegonda 30.
Lockwood yongeyeho ko iduka ririmo gushyiramo toni 25 mu gace ko gusudira kugira ngo ifashe mu kugenda. Kubera ko imirimo myinshi yo gusudira ikorerwa ku mirimo minini-imwe mu mpamvu zatumye iduka ridashora imari mu ngirabuzimafatizo zo gusudira za robo. - crane izoroshya ibice byimuka.Bizagabanya kandi ibyago byo gukomeretsa gusudira.
Nubwo isosiyete idafite ishami ryujuje ubuziranenge, irashimangira gushimangira ubuziranenge mugikorwa cy’umusaruro. Ikindi kuruta kugira umuntu umwe gusa ushinzwe kugenzura ubuziranenge, isosiyete yishingikiriza kuri buri wese kugenzura ibice mbere yo kubyohereza munsi yuburyo bukurikira. cyangwa kohereza.
Lockwood yagize ati: "Bituma bamenya ko abakiriya babo b'imbere ari ngombwa kimwe n'abakiriya babo bo hanze."
Gukora Ibisubizo buri gihe birashaka kunoza umusaruro wububiko bwacyo.Hariho vuba aha habaye ishoramari mumashanyarazi yo gusudira ashobora guhuzwa nigaburo ryinsinga ebyiri, bigatuma abasudira bahinduka vuba hagati yimirimo ibiri itandukanye.
Gahunda zo gushimangira zituma buriwese yibanda ku gutanga akazi keza.Ku bice byose byakozwe cyangwa byanze, ibiciro byo gukosora ibintu bizakurwa muri pisine ya bonus.Mu kigo gito, ntushaka kuba impamvu yo kugabanuka bonus yishura, cyane cyane niba abo mukorana bakora iruhande rwawe burimunsi.
Icyifuzo cyo gukoresha neza imbaraga zabantu nigikorwa gihoraho muguhimba ibisubizo. Intego nukureba ko abakozi bibanda kubikorwa biha agaciro abakiriya.
Lockwood yerekanye gahunda ya sisitemu nshya ya ERP yaba ifite portal aho abakiriya bashobora gushyiramo ibisobanuro byabo byateganijwe, byerekana ibicuruzwa byateganijwe hamwe nimpapuro zerekana.Bigaburira ibicuruzwa muri sisitemu, kumurongo wibyakozwe, kandi amaherezo kubakiriya byihuse kuruta gahunda yo kwinjiza gahunda ishingiye kubikorwa byabantu no kwinjiza amakuru menshi.
Ndetse hamwe na feri ebyiri zo gukanda zateganijwe, Fabricating Solutions iracyashakisha izindi shoramari zishoboka.Icyuma gikoresha lazeri gihujwe na sisitemu yo gukoresha ibikoresho bibiri byikarita, buri kimwe gishobora gutwara amapound 6.000.Koresheje amashanyarazi ya kilo 15, imashini irashobora koresha ibiro 12.000.16-ga.Steel irangiye mumasaha make atabigizemo uruhare.Bivuze ko imbwa ye yakunze gukora ingendo zicyumweru muri iduka kugirango yuzuze pallets hanyuma ashyiraho imashini kugirango ikomeze gukata lazeri muburyo bwo gucana. Ntawabura kuvuga, Lockwood yatekerezaga ku buryo bwo kubika ibikoresho byafasha gutema lazeri kugaburira inyamaswa ishonje.
Ku bijyanye no gukemura ibibazo byo kubika ibikoresho, arashobora gushaka gukora vuba.Lockwood yari asanzwe atekereza kubyo lazeri ya kilowati 20 ishobora gukorera iduka rye, kandi byanze bikunze byasura weekend nyinshi gusura iduka kugirango imashini ikomeye ikomeze. .
Urebye impano y’inganda n’ishoramari mu ikoranabuhanga rishya, Fabricating Solutions yizera ko ishobora gutanga umusaruro mwinshi, niba atari myinshi, kuruta izindi nganda zifite abakozi benshi.
Dan Davis ni umwanditsi mukuru w'ikinyamakuru The FABRICATOR, uruganda runini rukwirakwiza ibyuma kandi rukora ibinyamakuru, hamwe na mushiki wacyo, Ikinyamakuru STAMPING Journal, Tube & Pipe Journal, na The Welder. Yatangiye gukora kuri ibyo bitabo kuva muri Mata 2002.
FABRICATOR nicyo kinyamakuru cyo muri Amerika ya ruguru kiza imbere mu gukora ibyuma no guhimba ibinyamakuru. Ikinyamakuru gitanga amakuru, ingingo za tekiniki n'amateka y'imanza zituma ababikora bakora akazi kabo neza.FABRICATOR ikorera inganda kuva mu 1970.
Noneho hamwe no kubona uburyo bwuzuye bwa digitale ya FABRICATOR, byoroshye kubona umutungo winganda zingirakamaro.
Igitabo cya Digitale y'Ikinyamakuru Tube & Pipe ubu kiragerwaho rwose, gitanga uburyo bworoshye bwo kubona ibikoresho by'inganda bifite agaciro.
Ishimire byuzuye kubisobanuro bya digitale yikinyamakuru STAMPING, gitanga iterambere rigezweho ryikoranabuhanga, imikorere myiza namakuru yinganda kumasoko ya kashe.
Ishimire kubona uburyo bwuzuye bwa digitale ya Raporo yinyongera kugirango umenye uburyo inganda ziyongera zishobora gukoreshwa mugutezimbere imikorere no kongera inyungu.
Noneho hamwe no kubona byuzuye kuri digitale ya The Fabricator en Español, byoroshye kubona umutungo winganda zingirakamaro.