Guhuza guhuza imashini ya CNC nibikoresho byo gukora impapuro biterwa no kumenya inzira nziza nigiciro gikwiye kuri buri gice.#Basic
Jeff Cupples yagize ati: "Igihe Pringles yimukiye mu mujyi, ibintu byose byarahindutse."Bifata isaha imwe kugirango uve ku cyicaro gikuru cya Cupples 'J&J i Jackson unyuze mu burengerazuba bwa Tennessee ugana ku ruganda rukora icyogajuru i Dyersburg-umwanya uhagije wo kumenyekanisha hamwe nubumenyi bwibanze, mbere ya byose, uburyo amahirwe yo gufasha gukora imashini zikoresha ibirayi byashishikarije Abenshi icyifuzo cyari igikoresho cyoroshye nububiko bwibumba icyo gihe.
Abakozi bakusanya ibice muri imwe mu mashini nshya ya fibre laser yo gukata ya sosiyete, ubusanzwe yihuta kurusha babyara babo CO2.Igikombe 'J&J gifite lazeri 25 zose, kuva kuri 3 kW fibre laser perforation ikomatanya kugeza kuri 20 kW fibre fibre, hirya no hino mu nganda zayo i Jackson na Dalesburg, muri Tennesse.
Genda unyuze mu ruganda rwa satellite rufite metero kare 65.000 hanyuma uzarebe aho sosiyete ya Johnson & Johnson ya Cupples igeze.Ibikoresho hano biva kumashini zisya, umusarani na EDM kugeza imashini zunama, imashini za CNC hamwe na robo.Ibi byose, ntitwabonye indorerwamo yagutse kandi igoye ifite imirimo imwe mumashuri arindwi yubaka ikigo cya hegitari zigera kuri 40, nayo ifite ibikorwa bya serivise hamwe na bimwe bya mbere bya Eagle na Bystronic fibre.Ubwoko bumwe bwo gukata imashini kuruhande rumwe.Mu buryo butunguranye, ijambo "iduka rimwe" ryakoreshejwe na Jeff Cupples mbere ryasaga nkaho ridahwitse.
Ariko, igituma iyi sosiyete ifite abakozi bagera kuri 400 idasanzwe ni ibikoresho ubwabyo, haba muri Dellsburg cyangwa Jackson.Gutandukana no kwagura ubushobozi bwo gutunganya no gukora bimwe biterwa no gukurikiza igitekerezo rusange.Nkuko Igikombe cyabivuze, "Buri kintu cyose kigira umwihariko wacyo" -ni ukuvuga, uburyo bwo gukora ibyuma, mugihe runaka mugihe, hamwe nibikoresho byihariye nibisabwa nabakiriya, birahenze kuruta izindi nyungu zose.
Kubona "indangamuntu" ya buri gice ninyungu idasanzwe yubucuruzi bwibikombe.Nigute iduka rishobora kwaguka no gutandukanya ubushobozi bwaryo idatakaje imikorere yuzuye ya buri bushobozi?Nigute ushobora gukoresha neza ubushobozi butandukanye nko gukata laser no gusya CNC mumuryango umwe icyarimwe?Kubikombe 'J&J, igisubizo gitangirana na sisitemu yo gutanga akazi imenya kandi ikoresha ibyiza byuburyo butandukanye bwo gukora nibikoresho.
Hanze y'uruhererekane rw'ibikoresho byo mu ruganda rukora ibyogajuru, imodoka isubira i Jackson itanga umwanya mwiza wo kuganira aho ibintu byifashe muri rusange.Twaganiriye ku mpinduka ziva mu gutunganya intoki zijya muri CNC mu 1989, ndetse no kongeramo ibikoresho byo gusudira no gukora ibikoresho by’ibikoresho bya mashini mu 1981. Icyakora, Cupples yahise itangira kugura imashini ya mbere yo gukata lazeri mu 1997.
Nubwo isosiyete ikora ibikoresho bitandukanye byo gutunganya no gukora, gukata laser ni ahantu hishimye cyane.Ishusho tuyikesha Igikombe 'J&J Company
Muri kiriya gihe, inyungu nyamukuru kwari ugushyigikira ibikoresho byo gutunganya no gukora CNC binyuze mu gucukura byihuse no guca imiterere yoroshye ya geometrike.Umuvuduko (hamwe nubuziranenge, mubihe byinshi) wubuvumbuzi bushya bwatewe no kurushaho kunoza inganda n’ubuhinzi mu karere ndetse n’umubano n’abakiriya bakomeye nka MTD Products, Caterpillar, Kubota, na Kellogg (waguze Pringles muri Procter & Gamble muri 2012) kwaguka.Laser kandi ituma isosiyete ikunda isoko ryihutirwa ryo gufasha abakiriya gukomeza imashini zabo.Igikombe yagize ati: "Ubutaha tuzi ko tuyikoresha amasaha 24 kuri 24, iminsi 6 mu cyumweru."
Jeff Cupples, visi perezida wa J&J muri Cupples, yateguye urupapuro rwurupapuro rumwe kugirango yoroshe kandi asuzume inzira yatanzwe, bimaze kuba inyungu zingenzi zo guhatanira.Ifoto tuyikesha Johnson & Johnson wibikombe.
Gukata Laser nabyo byugurura amahirwe mashya yo gukurikirana amasezerano yo gukora ingano.Ubu bushobozi ntibukiri porotokoro gusa yo gusya no gusya, kuva aho byahindutse ahantu hishimye cyane, kuburyo isosiyete izwiho gusana, guhindura ndetse no gushushanya laser ikata amajwi kuva hasi.Ni urufunguzo rw'ingamba zishingiye ku bushobozi bwo gutunganya no gutunganya kugira ngo zunganane, haba mu bikoresho bitanga imirimo y'icyiciro cyangwa binyuze mu bikorwa byuzuzanya ku bice bimwe.Cupples yagize ati: "Twakoresha lazeri mu guca ikintu, kugunama, gutunganya abatware no kubasudira hamwe na robo, hanyuma birashoboka ko twabikora nyuma."Ati: "Ni gutunganya laser, cyangwa gutunganya mbere hanyuma laser?Waterjet?Ni ikihe gisubizo cyiza ku bakiriya? ”
Nyir'ubwite na Perezida James Cupples bashinze Cupples 'J&J Co mu 1966. Jansen Cupples (umwuzukuru wa James n'umuhungu wa Jeff) na we akora muri iyo sosiyete kandi ni umuyobozi ushinzwe ibikoresho.Ifoto tuyikesha Johnson & Johnson wibikombe.
Mu ntangiriro za 1998, amezi make gusa nyuma yigikoresho cya mbere cya laser gishyizweho, Igikombe cyariyemeje gukora urupapuro rushingiye kumashanyarazi kugirango rufashe gusubiza ibibazo nkibi neza.Muri icyo gihe kandi, yavuze ko amarushanwa menshi ari “gushyiramo imibare” gusa, yishyuza ibiciro bikabije, kandi nta shingiro ry’ukuri kw’amahugurwa.
Twagendeye ku igare rya golf tunyura mu kigo cya Jackson, tunyura ku mukoresha wa lazeri wambaye amadarubindi y'izuba, twihutira gushakisha ibice bishya byaciwe mu cyari cy'icyuma.Nyuma yigihe gito, twahagaritse ibikorwa byubuhanga bwo gutunganya imashini nini irambirana.Buri murimo muriyi mirimo isaba ibyihutirwa bitandukanye hamwe nubuhanga kugirango bigende neza, ariko byombi bitangirira kumurongo umwe: tegura neza uruziga kugirango ushushanye ikarita ishobora gutunganyirizwa hamwe, kandi umenye imwe mumakipe ane yigenga - - Gukora, gukora umwuga, gukora no gutunganya umwuga - bizaba byiza cyane mugukora akazi.Cupples yabisobanuye agira ati: "Ni nk'itsinda ry'amasosiyete mato akorera hamwe."Ati: “Umuntu wese ukora byinshi ni nyir'umushinga, kandi bagirana amasezerano n'andi mashami.”
Kugirango umenye ishami "nyamukuru" kumurimo mushya, Igikombe gikoresha sisitemu imwe ya Microsoft Excel ishingiye kuri sisitemu, ikoreshwa nabashinzwe igereranya muri buri shami kugirango "bagirane amasezerano".Muri iki gikorwa, igitekerezo cya "buri gice gifite umwirondoro wacyo" kigaragarira mubice bikurikira:
Iyi nteko isaba umuyobozi ufite imashini itoroshye, kimwe no gukata lazeri, gukora no gusudira robot.Igikorwa cyanyuma ni CNC itunganya umwobo hamwe no kwihanganira ± 0.0008.Ifoto tuyikesha Sosiyete ya J&J y'Ibikombe.
Ikigereranyo ni cyiza kuruta gukeka.Igikombe cyavuze ko iyo urebye ko nta nzira ikora neza 100%, abashakashatsi benshi batozwa "kugabanya byose kuri 0.8."Ariko, buri gice gifite umwirondoro wacyo, wibwira ko buri gice nacyo gifite imikorere yacyo.Umubare nyawo wakazi uwo ariwo wose ushobora guturuka mugihe cyuburambe.Kurugero, igice kiremereye cyane gishobora gutuma imikorere yimashini igoramye igereranywa kuba munsi yagaciro katanzwe nigihe cyimashini.
Nta kigereranyo.Igikombe cyavuze ko guhindura igipimo mpuzandengo cyibigo bitandukanye byakazi ku giciro kimwe bishobora kuba ingirakamaro, ariko ibibazo bivuka mugihe imirimo ivanze ihinduka.Nkuko yabivuze, "kunganya bitatu bya kane bya HMC yawe nibindi byose" kandi iduka rishobora gusanga "ibyo bigo byose binini bitunganyirizwa imitwaro" kuko ibiciro byabo bishobora kudahabwa agaciro.Mugihe kimwe, ibikoresho bidafite agaciro birashobora guhabwa agaciro cyane, kubyuzuza bigoye.Kuri J&J mubikombe, ibiciro biratandukana kumurimo wakazi.
Ibi bice birimo guhuza gukata laser, gukora hamwe na CNC ibice byakozwe.Ifoto tuyikesha Sosiyete ya J&J y'Ibikombe.
Igiciro ni cyiza.Mubyukuri, imashini imwe isanzwe isaba ibiciro bitandukanye kubikorwa bitandukanye.Kurugero, kubara igihe cyagenwe cyakazi muri buri cote gishobora kuvamo akazi kamwe gasaba igipimo gito cyo kubyara umusaruro ugereranije nibice bito byihariye (mubisanzwe bisaba gushiraho byinshi).Igikombe yagize ati: "Turishyura (imashini) dukoresheje igihe."“Abacungamari bazavuga ko agaciro k'iyi mashini ari 24-7, ariko ukurikije uburambe bwacu, ntushobora kwishyuza amafaranga 24-7 yo gushiraho.Urashobora rwose kwishyuza gusa iyo bigenze neza. ”
“Hejuru” irashobora kuba umwihariko w'akazi.Kimwe na gahunda cyangwa gahunda (nayo igira ingaruka kubiciro byakazi bitandukanye), ibiciro bijyanye no kugenzura ubuziranenge no gutwara abantu birashobora gutandukana bitewe nakazi.Kimwe n'ikigereranyo cyo hagati yikigo cyakazi, Cupples yavuze ko yize kuva kera ko gushyiramo amafaranga nkaya yakoreshejwe mubuyobozi bishobora kuba amakosa.Yavuze ko niyo “ubusanzwe inyungu nyinshi zikoreshwa mu gupfukirana ikitazwi,” ibisubizo akenshi ni “raporo y'akazi ivuga ko winjiza amafaranga, ariko uko ubukungu bwawe butifashe.”
Aka kazi gasaba gukata fibre laser, gushiraho no gusudira robot, hanyuma gutunganya kumurongo kumyobo kuri HMC.Ifoto tuyikesha Johnson & Johnson wibikombe.
Igiciro ni amazi.Ibiciro byo kugenzura ubuziranenge nibindi bihinduka bitangirwa nkigipimo cyibikorwa bya buri muntu ku giti cye uhereye ku gikoresho cyitwa “Matrix”.Uru rupapuro rushyigikira urupapuro rwerekana matrix: igice cyurupapuro rwerekana ibiciro bigera kuri 16 bishoboka kuri buri gihe cyo kwishyura (mubisanzwe bishyirwa kumyaka 3 kugeza kuri 5) kumurimo runaka cyangwa igice runaka.Ikigereranyo gishobora kwinjiza gahunda zitandukanye zo guhindura no kugena ibihe byikigo cyakazi mugihe ugerageza kuzuza intego yatanzwe.
Automation ni ngombwa.Nyuma yo gushyiraho igipimo cyakazi, igereranya rikeneye gusa kwinjiza impinduka zijyanye nakazi - amakuru yibintu, umubare wibice n'inzira zikorwa, amasaha y'akazi, nibindi - amagambo azavugururwa uko bikwiye.Igikombe cyagize kiti: "Turashobora guhindura igipimo cy’imirimo nkuko bikenewe ku mirimo mishya cyangwa ibice bishya bishobora kugira imikorere ihanitse cyangwa yo hasi".Ati: "Turashobora rwose gupakira amasaha twakoresheje kuri mashini cyangwa muri uno mwaka ushize, kandi bizatubwira niba ibiciro byacu bishobora kubyara inyungu no kugaruka."
Nubwo niba iyi mibare yose ari intoki, gahunda yo kugereranya isosiyete ntizigera ikora, ariko irasaba igihe n'imbaraga nyinshi.Mubyukuri, Igikombe cyatekereje kuzamura ibikorwa byinshi byumushinga uteganijwe (ERP).Nyamara, sisitemu nyinshi zapimwe kugeza ubu zifite ikibazo kimwe: Ati: "Ugomba kubeshya".Ati: "Biragoye ko sisitemu ya ERP ikoresha ibice biva ku bakiriya benshi mu gice kimwe icyarimwe."
Mugihe cyo gutembera mu ruganda rwa satelite ya Dyersburg, twahagaritse gusura uruganda rukora "rwacitse" rwerekanwe ku ishusho hepfo.Uru ni rumwe mu ngero nyinshi z'umukozi umwe ukoresha imashini ifite igipimo cyinshi cyo kwishyuza (laser) hamwe na mashini ifite igipimo gito cyo kwishyuza (imashini yunama) icyarimwe.Iki gice "cyacitse" kubera ko imashini isanzwe ikora ibice bitandukanye rwose, mubisanzwe kubakiriya benshi.Coops yagize ati: "Ubu ni bwo buryo duhanganye n'Ubushinwa."
Gushyira ibikoresho bihenze cyane (imashini zikata laser) kuruhande rwibikoresho bidahenze cyane (imashini zunama) bituma umukozi umwe akora ibice bitandukanye kubakiriya batandukanye kumashini ebyiri icyarimwe.
Cupples yavuze ariko ko ibice byangiritse bikunda gusenya porogaramu iyo ari yo yose yo gucunga ububiko ihuza imirimo ihabwa imirimo itandukanye n’imishahara.Ibinyuranye, ukoresheje urupapuro, biroroshye gusa "guhuza ibi biciro no gushyiraho ibiciro byakazi."Cyangwa, arashobora "kureka ibigo byakazi bifite agaciro gakomeye bigatwara akazi" kugirango abone inyungu nyinshi kumashini zifite agaciro gake.
Usibye ibibazo byimishahara, "selile yamenetse" inabuza sisitemu ziteze ko abashoramari bakora binyuze muri scan ya barcode.“Nigute ushobora gukoresha ibice bibiri bitandukanye kuri mashini imwe?”Igikombe cyabajije, nubwo yari amaze gusubiza ikibazo cye.Muri ibyo aribyo byose, "kubeshya" kuri sisitemu yo gucunga ububiko (muriki gihe, wenda muguhanga mugihe cyo gusikana cyangwa kwandika intoki intoki nyuma) birashobora kuba ikibazo.
Kurugero, Igikombe cyerekana ikintu atigeze yigana mu zindi software: byoroshye kandi byihuse kumenya niba imikorere yinyongera yungutse mu masaha y'ikirenga ikwiriye amafaranga y'akazi.Ukoresheje sisitemu ye bwite, kubakozi bakoze amasaha 45 ariko bakabona umushahara w'amasaha y'ikirenga kuri 5 muri bo, nta mpamvu yo kwinjira amasaha 47.5 (niyo mpamvu, amasaha 40 y'umushahara usanzwe n'amasaha 5 y'amasaha y'ikirenga).Ni ukubera ko sisitemu ihita ihindura igipimo cyakazi gishingiye kumasaha y'ikirenga.Ntibikenewe kandi gushiraho intoki imirimo yinyongera muri sisitemu-nka "OT1 ″," OT2 ″, nibindi-kubara amafaranga yikirenga.Ikigereranyo gikeneye gusa guhindura urupapuro rumwe rukoreshwa kandi amagambo azavugururwa.
Igikombe cyavuze ko igihe yatangizaga bwa mbere urupapuro rumwe kugira ngo yoroshe kandi ahuze amagambo yatanzwe ku bucuruzi bushya icyo gihe, ubwo buryo bworoshye bwasaga naho ari kure.Kuva icyo gihe, iterambere ryikigo ryerekanye intsinzi yuburyo bwayo.Mugihe cyo kwandika, ubu buryo busa nkaho budashoboka guhinduka vuba aha.Igikombe yagize ati: "Akazi dukora gasaba abantu bake, umwanya muto, kandi ni ukuri."
Nkinshi nkibintu byacapwe na desktop ya 3D, Omax yashyizeho uburyo bushobora kuzana ibintu byinshi, imikorere nuburyo bworoshye bwo guca amazi ya waterjet kubantu benshi bakoresha.
Bidatinze, abakoresha inganda zo gukata ibyuma bya waterjet bazashobora guca ibyuma, ibihimbano, nibindi bikoresho badakoresheje imiti - cyangwa byibuze bakoresheje imiti mike cyane kuruta uko babimenyereye.
Perezida wa Hunt na Hunt yavuze ko gukoresha imashini ihindura / gusya ari umwe mu mirimo itoroshye mu ruganda rwe rumaze imyaka 55.Yavuze kandi ko mu rwego rwo kunoza imikorere y’amasezerano, iki nicyo kintu cyiza iduka rishobora gukora.
Igihe cyo kohereza: Ugushyingo-16-2021